High-efficiency performance of high speed aluminum wire drawing machine
May 18, 2021
With the needs of modern production management, the use of high-speed and high-efficiency production equipment to improve product quality, reduce energy consumption and production costs is the need for the development of the wire and cable manufacturing industry. Users will also put forward higher requirements for the equipment itself and extended after-sales service in terms of high efficiency, low energy consumption, high quality, and practicality.


At present, the main features of the new high speed aluminum wire drawing machine: the use of a reasonable elongation coefficient and a rapid die change system driven by dual motors makes the drawing wheel unique in structure and meets the user's requirements for high-quality products.


The quick die change system has the characteristics of high efficiency and low consumption. Only the sizing die needs to be replaced when changing the specification line, which reduces the inventory of the drawing die and improves the labor efficiency. The quality of the wire drawn by the traditional tower wheel Wire Drawing Machine is superior. Due to the use of equal-diameter wire drawing wheels, the cross-sectional compression rate of the aluminum wire is optimized during each drawing process, which reduces the slippage of the aluminum wire on the surface of each wire drawing wheel, and improves the internal and surface quality of the wire.


The general drawing wheel adopts two structures, single-cone surface and double-cone surface. The single-cone surface structure of the drawing wheel cannot be used interchangeably. Although the double-cone surface structure of the drawing wheel can be used interchangeably, the service life is single-cone surface drawing wheel. The rim is twice as long, but because the drawing rim is easy to damage and the cost is high, and this kind of drawing rim without a tapered surface has the characteristics of a double-tapered structure drawing rim, the cost is high, and there is no advanced production technology, it is difficult Ensure machining accuracy.


In addition, the wire inlet of the die seat is tapered, which makes it easy for drawing oil to flow into the die. The air nozzle at the die outlet sprays out a small amount of compressed air. During normal production, the oil and water on the wire surface can be blown off. Let the overflowing wire drawing liquid enter the collection tank, and then return to the wire drawing liquid collection system.


Secondly, the overrunning and clutching structure ensures that the drawing wheel rotates in one direction when the drawing wheel is under the reverse tension, so that the wire will not be broken when the equipment is started or stopped.


The new high speed aluminum large drawing machine adopts a quick die change structure. When the drawing module is less than 13 molds, the high-speed drawing wheel is in an idling state. Therefore, the two drawing wheel shafts behind the drawing machine are equipped with clutches respectively. Don’t use the two drawing wheels


When one or two are used, the system will automatically disengage the two drawing wheels, which not only improves the life of the bearing, but also reduces noise and energy consumption.
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