banner

Lead Extruder

This lead extruder machine is used for sheathing lead on cable and wrapping rubber pipe with lead and vulcanizing the same continuously, available in types of YQL-200/5, YQL-150/5, YQL-120/5 and YQL-100/5.
  • item no.:

    YQL-200/5, YQL-150/5, YQL-120/5, YQL-100/5
  • product orgin:

    China
  • color:

    as Required
  • MOQ:

    1 set
  • Warranty:

    12 Months
  • products details

Lead Extruder Type YQL-150/5



Product Description:

YQLΦ150/5 continuous Lead wire extruder is based on the digestion and absorption of the same type of international equipment, and is designed and manufactured with innovative design. It is mainly used for wire and cable coating lead sheath or for rubber tube coating lead vulcanization. Lead Extrusion Machine realizes continuous extruding through lead transporting by rotating screw rod. Thickness of sheathing lead can be ensured to be equal in vertical direction. In design, to control each part's temperature strictly makes each part's temperature and extruding pressure near to be invariable. This ensures thickness of sheathing lead can be controlled in the least tolerance range.


Specification:

Main Technical Data of Type YQL-150/5:

Diameter of screw 150mm
Extruding output Pure lead
30~45kg/min
Soft alloy lead
15~30kg/min
Hard alloy  lead
13~24kg/min
Rotating speed of screw Pure lead
6~12rpm
Soft alloy lead
6~9rpm
Hard alloy lead
6~9rpm
Lead melting furnace 18t
Lead holding furnace 10t
Die stock Ф20~Ф80 Ф40~Ф110
Cable dia scope
Φ36~Φ152mm
Lead sheathing scope
Φ40~Φ160mm
Thickness of lead layer
1.6~4.6mm
Lead layer tolerance

± 0.2~0.5mm

Internal water circulating consumption
6~8t/h


Cable diameter
Normal diameter ф8mm~ф130mm
Lead coating diameter
Normal outer diameter ф10mm~ф135mm
Main motor power
110kw
Heating power of extrusion tube
24kw
Small Die stock heating power
24kw
Large Die stock heating power
30kw
ΩPipe heating power
3kw
18 tons furnace Heating power
141kw
10 tons furnace heating power
103kw
Other auxiliary pump parts
~10kw
Total power
~420kw (excluding retractable)
Power supply
AC380V 50Hz
lead extruder machine

Features:

1. Outer diameter of lead layer can be made between Ф40 andФ160mm, to  be achieved by two sets of extruding modules, one at diameter of Ф20~Ф80mm, another one at Ф40~Ф110mm. Users can choose either of them.

2. With a screw to feed lead, it is possible to achieve continuous extrusion, so thickness of lead layer keeps constant and even in longitudinal direction.

3. In addition, unique design for strict control of temperature in every section makes temperature and extrusion pressure constant at each section. Thus thickness of lead layer can be controlled within a minimal common difference.

4. Consumption of lead is 10% less than that of intermittent lead pressing machine.

5. Environment friendly design. The melting furnace, the purifying & holding furnace, and lead conveyor all work in an enclosed system. In addition, as temperature of molten lead is relatively low, distribution of steam is greatly minimized.

6. It conveys raw material with side transfer, driven by motor, it is convenient for storing the lead ingot and easy for operator, which reduce the labor strength, moreover it is equipped with the clips for lead ingot. A small area is needed for the machine, which is easy to operate, low in labor intensity, as only two operators are needed for the machine.


In 2003, Ito-sin(DeYang) Wire & Cable Equipment Co.,Ltd. was awarded the certificate of quality administration system issued by Britain DAS authority and the certificate of quality administration system approved by Britain UKAS authority. In 2005, it was approved by the international wire & cable association as one of the standing members.


Composition:

Loading Unit with Rollers
1 set
18 ton lead melting furnace
1 set
10 ton Lead holding furnace
1 set
ΩPipe
2 pieces
100/5 type extrusion host
1 set (optional with large and small die stock)
Gear Lubricant Oil System
1 set
Internal Water circulating & Cooling System
1 set
Rear Water Cooling System
1 set
Flow Controller (including full automatic auxiliary system)
1 set
Electrical Control System
1 set


Electrical Control System: Touch screen exchanges data in dual ways through PLC, controls and monitors the system via PLC process. Output of PLC is transmitted to each speed regulator to control and monitor status of each device to carry out control in computer.

Power source

380V,50Hz

Total installed capacity

195KVAexcluding pay-off & take-up, etc.

Speed regulator for AC motor

G120 series , Siemens, China

Temperature controller

RKC, Japan

General low voltage device

within63ASchneider, France

PLC

S7-1200 series , Siemens, China

Touch screen

“WEINVIEW”10`` color

Display on Touch screen

1.main machine and auxiliary devices

2.Temperature of each heating zone and set status

3.Automatic proportional valve and set status

4.Heating faults and motor faults

5.Illustrated pictures for each heating zone for watching easily and directly

6.Cooling water temperature and liquefied lead level

7.Shift for auxiliary pumps

Display on recorder(equipped with printer port to collect the data)

1.Current of main machine and diagram of rotary speed

2.Temperature diagrams of upward, middle and below extruding barrel

3.Linear diagram(signal from spooling dancer)

4.Diagram of Upward, middle and below automatic proportional valve

5.Oil temperature diagram of gear box

Alarm

Abnormal control of main motor, low pressure or over temperature of lubricant oil

Control of feeding material for pot

Automatically open feeding motor after liquefied lead alarm

Electrical control cabinet

Fully closed structure similar to Rittal, equipped with air condition to ensure the cleanness in cabinet and normal work of system

Heating for omega pipe

Adopt jumping heating method to ensure normal work

Heating die stock

Divide into three zones to ensure easy operation


FAQ:

Q1. What information should I let you know if I want to get a quotation?

A: Item Name,Size,Initial Quality you require.

Q2. How to make the payment?

A: T/T

Q3. When will you deliver the machine?

A: Delivery Time for 3 months.




Leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Related products
Our products have rolling mills, wire drawing machines, extruders,etc
Horizontal Lead Stripper machine

Horizontal Lead Stripping Machine Type BQ-180

Horizontal Lead Stripper machine is a kind of light-duty lead stripping device for vulcanized lead in the course of rubber production. But the difference of this one and the H-type Lead Stripper is, this mode is newer technology and can strip lead up to ∮160mm.
Wire Stripper Machine

H-Type Lead Stripping Machine

This Lead Stripping Machine is mainly used for stripping lead off lead-clad rubber pipe. It is a kind of light-duty lead stripping device for vulcanized lead in the course of rubber production.
al/alloy wire drawing machine

AL/AL-Alloy Wire Drawing Machine Type LHD-450

This Dies Wire Drawing Machine works to reduce aluminum alloy rod or pure aluminum rod from diameter Φ 9.5 mm into 2.1 mm~4.5 mm for aluminum alloy, 1.8mm~4.5 mm for pure aluminum.
aluminum alloy Rod rolling line

AL/AL-Alloy Rod Continuous Casting & Rolling Line Type LZLZ-1600+255/14

This AL/AL-Alloy Rod Continuous production line is used for aluminum and/or aluminum alloy conductor (magaluma, almasiliumetc.) by means of continuous casting and rolling technology, with output rod in Ф9.5mm diameter.
Horizontal Lead Stripper machine

Horizontal Lead Stripping Machine Type BQ-180

Horizontal Lead Stripper machine is a kind of light-duty lead stripping device for vulcanized lead in the course of rubber production. But the difference of this one and the H-type Lead Stripper is, this mode is newer technology and can strip lead up to ∮160mm.
Two-line Wire Drawing Machine

Two-line Wire Drawing Machine Type DDL-450/13

2 line wire drawing machine can draw two wires and spool two wire at the same time, It can draw the hard wire and the continuous annealing soft copper and Aluminum or Aluminum alloy.
copyright © 2020 Ito-Sin Wire & Cable Equipment Co., Ltd..all rights reserved. powered by dyyseo.com / XML / Privacy Policy
leave a message
welcome to ito-sin
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

home

products

about

contact