This blog continues from the previous blog to continue to explain the main components of the LHD-450 / 13-2 double-head copper pull machine.
6. Annealer
1) Application:
To be equipped with the copper rod breakdown machine, it is capable of producing Φ1.35~Φ3.5mmsoft wire by means of continuous annealing.
2) Main technical data (water tank placed outside) :
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General: |
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Type: |
AC resistor continuous annealer |
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Voltage control |
Following line speed |
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Wire drying |
By air wiping |
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Synchronization between drawing speed and annealing control |
Automatic mode |
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Diameter of annealed wire |
Φ1.3-Φ3.5 mm |
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Max. Annealing speed |
20m/s |
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Max. Annealing current |
Max: AC 8000A |
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Max. annealing voltage |
Max: AC 55V |
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Nominal dia. Of annealing wheel |
Φ450mm |
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Motor power of cooling water pump for annealing |
11kW/AC |
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Steamy running pressure |
≥0.2 Mpa, with DZG-18kW steam generator |
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Working pressure of air compressing |
0.4-0.6 Mpa to be prepared by the User |
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- Type: Semi-automatic dual spooler -φ500/φ630 twin spooler is mainly used to draw copper wire of1.2mm~3.5mm continuously with automatic bobbin change to get a continuous production. - Wire traversing pitch is adjustable, bobbin loading & unloading, clamping and release are manually control by pneumatic system. - Spool changing from empty to full automatically controlled by PLC, ensures spool changing successfulness up to 99.6% |
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Max. speed |
25m/s (Max) |
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Speed during bobbin changing |
8-12m/s |
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Size, power and rotating speed of take-up motor |
2x30kW/AC, n=3000r/min Siemens (China) frequency variable motor |
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Traversing motor |
1.5kW /AC Siemens (China) frequency variable motor |
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Max. width of traversing |
460mm |
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Traversing pitch |
6mm (stepless adjustable) Constant winding by traverser and easy to control the pitch |
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Traverse type |
Motor driven type |
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Speed control |
PLC |
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Spool load & unload type |
Manual by pneumatic lifter |
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Wire cutting & bobbin changing |
Automatic |
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Air cooler for bobbin |
Available |
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Bobbin-change release and compressor |
Available |
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Size of bobbin |
PND500, PND630 Or as per customer’s drawing |
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Single machine weight |
~5.6T |
8. Φ800mmBasket Coiler
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Type |
Vertical basket coiler |
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Carrier size |
Φ1100*Φ600*1550mm |
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Carrier weight |
1.8T (with wire) |
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Applied wire diameter |
Φ1.38-3.5mm |
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Capstan size |
Φ800mm, surface is coated by tungsten carbonic |
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Speed |
Max.:20m/s |
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Motor |
22kW /AC Siemens (China) frequency variable motor |
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Motor for traversing |
0.2kW/AC |
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Motor for carrier |
0.75kW/AC |
9. Electric Control System
Main technical parameters:
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PLC type |
Siemens : S7-1200 |
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DC motor drive |
Siemens 6RA80 |
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Annealer AC power control: |
Siemens : G120 |
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Touch panel type |
Siemens TP270 (10’) |
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Power supply |
380V, 50Hz |
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