Main composition of LHD-450/13 high-speed al. alloy rod breakdown machine (2)
Apr 05, 2020

Wire drawing machine is widely used in industrial applications. It is widely used in machinery manufacturing, hardware processing, petrochemical industry, plastics, bamboo and wood products, wire and cable industries. This blog will continue to introduce the composition of LHD-450/13 high-speed al. alloy rod drawing machine.

5. Lubricating system and cooling system for main gear box and drawing oil tank

Transmission gears in the box are lubricated by oil pump with plate type of heat exchanger. Cooling system for drawing is an immerging and ejecting style. Drawing oil soaks 3/4 of drawing capstans and oil lubrication is ejected to drawing dies to enhance the using life of drawing dies. Cooling system includes oil lubrication recycling tank, filters, pipe type of heat exchangers, oil recycling pump. The temperature of lubricating and cooling oil is controlled to 35 ~ 50.

(1)     Lubrication system for drawing: (provide by ITO, standard supply scope)

Lubrication oil tank size:

L×W×H=1.4×1.4×1.2=2.35m3 1 set / ITO

Lubrication oil pump

CBZ-70A, 1.3 Mpa, 3KW, 1 set / ITO

Plate type of heat exchanger

BR0.1-1.6-3-N Pass dia. 25mm

Area of heat exchanging: 3m2 1 set / ITO

(2) Cooling system for drawing(provide by ITO, standard supply scope):

Drawing oil tank size (L×W×H):

2.5 x 2.0 x 1.7=8.5 m3

Oil pump with gear style

KCB-200 / 7.5kw

Flow: 200L/min pressure:0.6MPa

Plate type of heat exchanger

Area of heat exchanging:25m2

6. Hydraulic Dual spooler

- Type: Semi-automatic dual spooler

- φ500/φ630 dual spooler is mainly used to draw Al & alloy wire continuously with automatic bobbin change to get a continuous production.

- Wire traversing pitch is adjustable, bobbin loading & unloading, clamping and release are manually control by precision hydraulic system.

- Spool changing from empty to full automatically controlled by PLC, ensures spool changing successfulness up to 99.6%

- for high intensity alloy wire, suggest to use single spooler.

Max. speed

25m/s

Speed during bobbin changing

10m/s

Applied wire range

Φ1.8mm-Φ4.5mm

Take-up motor

30kW/AC 3000r/min(2 sets)

Traversing motor

1.5KW /AC

Max. width of traversing

460mm

Traverse type

Motor driven type

Speed control

PLC

On line air cooling device of take-up reel

equipped

pressing and anti-release device of take-up reel for bobbin changing

equipped

Wire cutting & bobbin changing

Automatic

Size of bobbin

PND630, PND500

7. Electrical Control System

The electrical control system for LHD-450/13 high-speed aluminum rod drawing machine includes power supply cabinet, transmission cabinet for drawing motor (containing the transmission for final capstan motor), transmission cabinet for dual-spool take-up, relay control cabinet, main operation desk etc.. The whole machine takes a bus-mastering among man-machine interface touching screen, PLC/ programmable controller and the product, PARKER 590+ series full digital DC speed regulator, of SIEMENS or EUROTHERM. With advanced control means, reliable performance and protection, it is easy to control the operation of the whole machine.

(1) Main technical parameters:

PLC type

Siemens : S7-1200

DC motor drive

591+,Eurotherm, U.K.

Transformer for AC motor

YASKAWAJAPAN

Touch screen

Weinview (10``)

Power supply & installation capacity

AC380V, 50Hz, 450KVA

Main operation desk

1set

Driving control cabinet

1set


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